1. Customer Business Overview
Jetco Industries manufactures Electrical and Electronic Panels used across Ceramic, Paper, Steel, Power, Solar, Food Processing, and other manufacturing industries. Each panel is highly customized, designed as per client specifications, and built using thousands of individual components.
In such engineer-to-order manufacturing, inventory accuracy and exact production costing are critical for profitability.
2. Business Challenges That Triggered the ERP Decision
As product complexity and order volumes increased, Jetco Industries faced challenges that manual systems could not manage effectively:
Difficulty tracking thousands of components across multiple customized panels
No clear visibility into real-time inventory movements and consumption
Production costing was estimated, not exact, leading to margin uncertainty
Quality checks were manual and not tightly linked with production stages
Wastage and rework increased due to lack of component-level control
They realized that without system-level precision, customization was eroding margins, prompting the decision to implement ERP with a consulting-driven approach.
3. Consulting-Driven ERP Solution Implemented
We designed an ERP architecture specifically suited for engineer-to-order and component-heavy manufacturing.
Modules Implemented:
CRM
Sales
Purchase
Inventory
Manufacturing
Quality Control
Accounting
Our Unique Consulting Value:
Component-wise inventory movement and consumption tracking
Automated production costing at panel level, based on actual material usage
Integration of QC checkpoints within manufacturing workflows
Real-time linkage between production activity and financial impact
Centralized visibility across inventory, production, quality, and finance
The objective was to make every panel’s cost and quality measurable and controllable.
4. Measurable Business Impact Achieved
After ERP stabilization, Jetco Industries achieved strong operational and financial outcomes:
100% visibility of inventory movements across components and projects
Accurate, panel-wise production costing, eliminating guesswork
Reduced material wastage and rework through tighter controls
Improved profitability through cost transparency
Streamlined operations with strong quality assurance
Key Takeaway for Upcoming Clients:
Jetco Industries’ success shows that ERP is indispensable for customized, component-heavy manufacturing — when inventory, costing, and quality are system-driven, complexity turns into control.
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